D.C. INJECTION BRAKES

The D.C. injection BRAKE GENIE is suitable for all kinds of A.C. motors with braking capacity of up to twice motor-rated current. The motor brake is constructed to very strict requirements for fast and safe braking of moving parts.  The system performance is monitored by a micro-controller prohibiting a restart in case of functional deviations. 

The BRAKE GENIE creates a braking torque by using a thyristor controlled D.C. current.  The braking torque and the braking time, which depend on the actual motor and the inertia of the moving parts, can easily be set by adjusting the current and the time thumb-wheel switches.  Braking starts automatically when the motor contactor cuts out, regardless of automatic or manual operation, e.g. by operation of an emergency stop.

The D.C. braking current is injected into two motor terminals after the three-phase supply has been disconnected.  The magnitude of the braking current and braking torque is dependent on:

1.      The stator winding resistance of the motor.

2.      The setting of the current on the micro-controller.

In practice, the braking current should be adjusted to no more than twice the motor rated current.

Examples of applications:

Fast stop of lathe, milling machine, grinder, circular saw, planer, spindle moulder, thicknesser, etc.

 

Motor kW/HP

Single/Three Phase

Motor Voltage

Max. Brake Current (A)

0.75/1

Three

380-415

3

1.1/1.5

Three

380-415

4.5

1.5/2

Three

380-415

6

2.2/3

Three

380-415

9

3/4

Three

380-415

10

4/5.5

Three

380-415

16

5.5/7.5

Three

380-415

22

7.5/10

Three

380-415

25

11/15

Three

380-415

44

15/20

Three

380-415

54

0.75/1

Single

220-240

10

1.1/1.5

Single

220-240

10

1.5/2

Single

220-240

25

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